Rugged System Design
MIL-STD-810G certified systems for extreme operating conditions
Industrial and military applications demand computing platforms that operate reliably in conditions that would destroy commercial systems. Our rugged design methodology encompasses mechanical, thermal, and electrical design practices proven through MIL-STD-810G certification testing. Every system is engineered to withstand shock, vibration, extreme temperatures, and electromagnetic interference.
Key Benefits
MIL-STD-810G certification for shock, vibration, and temperature
Conformal coating protects against moisture and contaminants
Shock-mounted storage prevents data loss from impacts
EMI/EMC compliance for industrial environments
Corrosion-resistant materials for outdoor installations
Extended operational lifespan in harsh conditions
Technical Deep Dive
MIL-STD-810G Compliance
Our systems undergo rigorous testing per MIL-STD-810G standards including Method 514.6 (vibration), Method 516.6 (shock), and Method 501.5/502.5 (temperature extremes). This ensures reliable operation in transportation, industrial, and military applications where mechanical stress and environmental extremes are routine.
Mechanical Design
Heavy-duty aluminum chassis construction provides both EMI shielding and mechanical protection. Internal components are secured with industrial-grade fasteners and shock-isolation mounts. PCB designs follow IPC-6012 Class 3 standards for high-reliability applications with enhanced copper thickness and via reinforcement.
Environmental Protection
Conformal coating on PCB assemblies provides protection against moisture, dust, and chemical contaminants. All external connectors feature industrial-grade specifications with locking mechanisms and ingress protection. Cable routing and strain relief prevent connection failures from vibration.
Electromagnetic Compatibility
Comprehensive EMI/EMC design includes multilayer PCB ground planes, filtered power inputs, and shielded I/O interfaces. Systems meet FCC Class A, CE, and industrial EMC standards, ensuring reliable operation in electrically noisy environments with heavy machinery and power switching.
Applications
Transportation systems (rail, maritime, automotive)
Factory automation and robotics
Oil & gas exploration and production
Military and defense applications
Outdoor infrastructure and smart city deployments
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